Our square type cooling towers work on the principle of counter flow. This means that the water flows down while the air is pulled upwards by a fan. As the water flows further through the system, the air encounters is fresher, in other words cooler and less saturated with moisture.
Direct access to internal parts providing easy maintenance and repairs, which is negligible. All materials in making Our cooling tower are completely resistance to corrosion and chemicals. It is light in weight and thus permits roof installation without any special reinforcement. A direct driven axial flow fan ensures the system free from problem faced with belt and gear drives.
Why do you Need a Cooling Tower?
Cooling towers are needed and utilized for heat elimination purposes by extracting waste heat produced as the by-products in the industrial segments, into the environment through the cooling of a hot water to a lower temperature. They provide a cost-effective and energy efficient operation of systems in need of cooling. Many thousands of industrial facilities use large quantities of water to cool their plants. The other big user of cooling towers is large commercial HVAC systems for comfort cooling. HVAC systems are used typically in large office buildings, schools, and hospitals. Industrial cooling towers can be larger than HVAC systems and are used to remove heat absorbed in the circulating cooling water systems used in power plants, petroleum refineries, petrochemical plants, natural gas processing plants, food processing plants, and other industrial facilities.
With the increase rate of population all over the world, there has been a huge rise in the rate of needs and requirements by the world for manufactured products. This has forced the industrial sector to manufacture more and more products every day, which generates more manufacturing process heat. The machines and processes of industry that generate tremendous amounts of heat must be continuously cooled so that those machines are to continue to operate efficiently. The most efficient, effective and least expensive solution to removing this heat is the installation of a cooling tower.
Benefits of FRP Square Cooling Towers
- Compact design, corrosion resistant and lightweight
- Durable service Life
- Maintenance free
- Higher efficiency
- Minimum drift loss of water
- No contamination, due to dust or foreign particles
- Piping cost negligible and suitable for small unit
The non rusting Fiberglass Reinforced Polyester (FRP) casing & basin, circular in shape, eliminates special installation requirements. Prevailing wind directions will not affect tower performance.
The tower casing is made of FRP. This material is light in weight, durable and non-corrosive. The resilient nature of FRP and adequate structural strength will provide an additional margin of safety during high wind velocities and vibrations.
Our standard fill is constructed of a honeycombed PVC film. This honeycomb construction ensures even water distribution and high efficiency water to air heat transfer. The fill shall with stand a maximum inlet water temperature of 55 C.
It is of PVC fixed type and ensure water carry over losses shall not exceed 0.05% of circulating water flow.
Water Distribution System:
It is static water distribution system made of GI/PVC pipe with multiple branch arms and HDPE spray nozzles for low pressure drop and uniform water distribution throughout the fill area. We can also supply Rotary Sprinkler as per client’s requirement.
Basin is made of FRP and its completely leak proof. which avoids spillage and seepage of water. It is deep sump to ensure maximum water level at all times.
The axial flow direct driven fans have been specifically designed for cooling tower use. It is made of cast aluminum blades and hub. They provide a large volume of stable air at low pressure while maintaining desired low noise levels.
Specially designed totally enclosed vertical flange mounted motors with extended threaded shaft and sealed top is supplied with cooling tower. The motor is having weather proof IP-55 degree of protection, suitable for hot and humid atmosphere.
All supporting structure is of hot Dip Galvanized Steel.
Our cooling towers have been designed according to the international standards featuring light weight structure, easy transport, easy hoisting, and easy site installation.
Low Noise & Easy Maintenance
Our cooling tower use high tension V-belt reducers, which are correspond to the low noise axial fans featuring silent operation and easy maintenance.
Light Weight, Smaller Footprint and Multi-Cell Installation
Comparing with other types of cooling tower, Our features lighter operational weight and smaller footprint. Also the combinative multi-cell structure is suitable for large cooling requirement and future expansion.
High Efficiency Non-Clog Distribution System
Water distribution system consists of spray header and branches with large orifice, non-clog nozzles to spray water evenly on the surface of fill to promote the best mixing of air and water.
High Efficient Fill
Unique design of vacuum-formed and chevron configuration type fill with ripple surface facilitates even spread and long duration of water drop and free of deposits and scales to get best heat transfer.